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Tackling the third trillion

Painting of two men walking up stairs made of barrels of oil in the clouds
Energy companies are looking ahead to keep the world supplied with oil for the foreseeable future
Terry Knott talks to Tony Meggs, BP's group vice president for technology, about the scale of the challenge, and the upcoming technologies that could be used to help recover the second and third trillion barrels of oil from the world's hydrocarbon resources.

For the past few decades the world has enjoyed a sense of relative comfort knowing that there is a healthy supply of oil around the globe. The once prominent images that cropped up frequently during the oil supply crises of the 1970s - showing the last drop of oil trickling from an empty pipeline - have been pushed towards the back of most memories. But could we be heading for an oil supply situation where those images might find their way back to prominence, accompanied by echoes of 'when will the oil run out?'

In short the answer most experts would give is 'not yet'; in fact, not for some time to come. According to the International Energy Agency (IEA), a leading global authority on energy supply and demand, there are around 10 trillion (10 x 1012) barrels oil equivalent (boe) of 'conventional' oil and natural gas in place in reservoirs spread around the globe. Add to these barrels a similar amount of 'unconventional' oil and gas - typically locked up either as difficult fluids such as tar or very viscous oil, or in very low permeability rocks including shale and coal seams - and the total tops 20 trillion boe. The IEA considers perhaps 5-10 trillion boe of this total may be considered to be recoverable - subject to prevailing economics, and dependent on the development of technologies to solve the challenges of recovering some of the more intransigent resources.

Over the past 150 years - the period since oil production became truly commercial and oil began its rise to become the world's dominant primary energy source - the volume of oil consumed is estimated to be around 1 trillion barrels. Compared with the many trillions of barrels still in place, it could be judged that there is a long term supply available. According to the highly respected annual BP Statistical Review of World Energy published in June 2007, the global consumption of oil in 2006 was 3890 million tonnes, while natural gas usage totalled 2575 million tonnes of oil equivalent. Taken together, oil and gas consumption amounted to less than 0.05 trillion boe - a figure which, compared with remaining volumes, implies there are indeed many more years of oil and gas supply to come.

But energy demand is constantly rising. If current trends continue, the IEA forecasts that total global energy demand in 2030 will likely be over 50 per cent higher than it is now, reaching some 17,000 million tonnes of oil equivalent. The sources of that energy are expected to be dominated, as now, by fossil fuel hydrocarbons - oil, gas and coal - which currently provide some 88 per cent of primary energy to the world.

Tony Meggs, BP's group vice president for technology
Tony Meggs, BP's group vice president for technology
'For the foreseeable future we expect fossil fuels to continue to retain the lion's share of the energy supply mix,' says Tony Meggs, BP's group vice president for technology. 'While renewable energy sources, such as wind, solar and biomass, look sure to play a larger part than now, and nuclear energy's share remains unpredictable compared to its current six per cent of overall supply, oil, gas and coal will still top the list. That is why BP, as a major energy company - in parallel with our many initiatives in renewables development - must continue to find ways to discover and develop hydrocarbons, both conventional and unconventional, to ensure the world has enough primary energy to meet its needs for transportation, power generation and the multitude of products derived from oil. Meeting the growing demand for energy is imperative to help bring more people out of poverty.'
Graphic of world oil reserves
Graphic of world oil reserves
Consider oil, the dominant fuel for the transportation sector. The forecast growth in demand means that current world oil consumption of almost 82 million barrels per day in 2006, could rise to around 130 million barrels per day by 2030.

'This an extremely large challenge, but one we must rise to,' adds Meggs. 'We have lived through long periods of surplus oil supply capacity for most of the past 30 years. The industry has become more sophisticated as a global trading market in getting oil supplies quickly to wherever they are needed, connecting supply and demand more effectively, while also ensuring the effects of political instability are minimised.

'But the mind-set of assumed surplus appears to be changing quickly. Governments are increasingly concerned with where the next barrel of oil is coming from - geographically speaking - thereby putting security of supply at the top of the energy agenda. Alongside this is the other main driving force in the energy world - the concerns surrounding climate change. In essence, the world needs more energy but wants it to be clean energy. This combination has created, in a relatively short space of time, the perception that we are moving from the comfort zone of surplus oil supply to a situation pervaded by a sense of uncertainty.'

Trillions two and three

It is in this supply context that BP and other energy companies are looking for what is now often labelled the 'third trillion'.

Although there may be many trillions of barrels of original oil in place, the industry works on 'proven reserves' - that is, those which can be recovered economically with existing technology. There is general consensus that around one trillion barrels of oil have been produced to date, and that there are another one trillion proven barrels in existing producing oil fields with firm and approved development plans for their recovery - essentially the 'second trillion'. This second trillion is the current source of global oil supply and if energy demand growth rates continue as expected, this could be consumed in another 25-30 years.

'The big and perhaps obvious question,' observes Meggs, 'is where do we find the third trillion and how do we obtain it, so that we have oil for a further 20-30 years beyond the next 30?

'I believe we can address the question of how we access the third trillion from three angles, namely: getting more out of what we have already discovered; finding more conventional oil reserves; and seeking to diversify our sources of supply.'

Graphic of world energy consumption
Graphic of world energy consumption
Before going into details of this tripartite approach, Meggs emphasises that a fourth and important area of opportunity exists in terms of consuming energy more efficiently.

'A recent study carried out by leading management consultants McKinsey into the size and cost of measures to reduce greenhouse gas emissions, revealed that the biggest opportunity for stretching out the second and third trillion barrels is energy efficiency. By making power generation, vehicles, buildings, manufacturing, and a host of other activities more efficient in the way they use energy, there could be very significant energy savings at no net cost. As the report points out, efficiency measures do not require a change in lifestyle or reduced levels of comfort, but they do need the will of policy makers to align the incentives of companies and consumers. This will not be easy to achieve as it involves billions of companies and individuals, but it should not be overlooked.'

Coiled tubing drilling in Alaska
Coiled tubing drilling is one of the many technologies used by BP in Alaska which are helping to increase oil recovery

Enhancing recovery

Getting more oil from reserves already discovered is the first of the three actions listed by Meggs that will lead to the third trillion. The worldwide average recovery factor for conventional oil reservoirs is around 35 per cent of the original oil in place, although some individual fields achieve 50-60 per cent recovery. Clearly any improvement on this, even by small increments, could have significant benefits.

For example, a one per cent increase in recovery factor from BP's reservoirs would yield an additional two billion boe, notes Meggs. On a worldwide basis, a conservative five per cent increase in recovery would yield an additional 300-600 billion boe.

'Recovery rates will undoubtedly be improved by the application of new and upcoming technologies to oil reservoirs,' he asserts. 'A case in point that proves this is BP's Prudhoe Bay oil field in Alaska. Over the 30 years since it began operations, a succession of technologies has been used there to very good effect. These include horizontal drilling, coiled tubing drilling, miscible gas injection and gas cap water injection. As a result, BP's original estimate of 40 per cent oil recovery has grown to our current estimate of 60 per cent recovery. I'm confident this will rise still more in the future.'

That confidence comes from knowledge of other techniques BP could apply in Alaska and elsewhere. Some of these are already tried and tested, for example, more sophisticated low-cost drilling methods involving multilateral wells to gain greater contact with oil bearing zones in reservoirs. But others are relatively new and still in the development stage.

One of these is BP's proprietary LoSal process, developed by the company and demonstrated in a number of laboratory and field trials in Alaska. Based on the long established industry method of injecting water into a reservoir to flush out some of the remaining oil trapped in rock pores, LoSal uses injection water with reduced salinity. This appears to boost oil recovery significantly, perhaps by as much as an additional 40 per cent of current recovery levels.

'The precise chemistry of how this new technique works so well is not yet fully understood, but we are studying it in detail,' says Meggs. 'Initial estimates suggest BP may be able to add one billion barrels of proved reserves around the world using the LoSal technique.'

Miscible gas injection, an established enhanced oil recovery (EOR) technique with a good track record in Alaska and in other oil producing regions, is another method which could bring benefits. Gas injected into the trapped oil helps reduce the interfacial tension between the rock and oil, enabling more oil to be flushed out - 'like adding detergent to a greasy pot', adds Meggs. Historically, natural gas associated with oil production has been the main gas used for injection, although economically, if a gas market has been available, it has often made more sense to sell the gas rather than reinject it for EOR purposes. However, carbon dioxide (CO2) has also been shown to be an effective miscible gas.

'Industry experience in the US indicates CO2 injection could boost recovery rates by 5-15 per cent,' observes Meggs. 'With CO2 sequestration likely to become widespread in helping to reduce greenhouse gas emissions, we will have a large supply of captured CO2 available to use for EOR.'

BP has already taken a lead in proposing carbon capture and sequestration in association with hydrogen-fuelled power stations, with major projects currently being considered for development in California and Australia.

Applying smart chemistry is not the only technique on BP's EOR agenda. The company is also evaluating microbial EOR - using micro-organisms to chase out remaining oil from reservoirs. By injecting 'bugs' into reservoirs and feeding them, or adding nutrients to stimulate those naturally occurring in reservoirs, their metabolic activity gives rise to by-products such as polymers, surfactants and gas. These in turn can help trapped oil to move more freely. Micro-organisms can also degrade the oil itself, reducing the viscosity of heavier oil so that it can flow from the rock pores (see diagram below).

'BP is studying the mechanism of microbial EOR in conjunction with DuPont, and the new BP Energy Biosciences Institute will also work on this,' says Meggs (Frontiers, April 2007). 'We do not yet know if this technique will work - it's part of being at the frontier of oil recovery.'

In addition to EOR techniques, he also sees the ongoing evolution in technology for 'seeing' what is happening deep inside reservoirs to be another vital tool for getting more from existing oil reserves. 'Life of Field Seismic', a technique pioneered by BP in its Valhall field offshore Norway, essentially brings time into the seismic equation, the resulting '4D seismic' enabling the movement of oil in the reservoir to be tracked over time. While this is not yet widely applied, and the industry's ability to acquire and interpret 4D data accurately is 'still primitive', Meggs believes this and other deep penetration techniques being developed by service companies will yield significant results in the future.

Graphic on microbial enhanced oil recovery
Graphic on microbial enhanced oil recovery
'Reservoir engineers have been "in the dark" for most of recorded history,' he notes. 'The analogy is that inside the reservoir is like being in a maze of streets with only one lamppost every 50-100 acres - the lampposts are the wellbores into the reservoir. Apart from the light from the occasional lamppost, all the other streets are in darkness. If we could illuminate those streets too, we could see what is happening between the wells. Given the massive digitisation that is taking place now, this will happen in time. The reservoir will become a digital virtual reality and we will be able to walk through it to optimise oil depletion and manage oil fields more effectively.'

Finding more

The second approach to the third trillion is quite simply to find more of the same - conventional oil held in geological reservoirs. The oil industry's ability to find new sources of oil continues to be a success story - the latest BP Statistical Review of World Energy records that the world's proven reserves of oil have steadily increased from 877 billion barrels in 1986 to 1049 billion in 1996 and are currently at 1208 billion barrels.

In addition to finding new pockets of oil in the vicinity of existing reservoirs, the industry will push into new areas to find more oil, extending the geographical reach of its current operations to include the Arctic, or in even deeper waters in the Gulf of Mexico, offshore Brazil or West Africa - BP has made over a dozen discoveries offshore Angola in around 2500m of water in the past few years.

Moves into deeper waters will benefit from enhanced seismic surveying techniques that permit explorers to see below salt. Many hydrocarbon resources lie in rocks which have large salt deposits above them - salt obscures seismic signals, making it difficult to assess whether hydrocarbons lie below. To counter this, over the past few years BP has developed new surveying techniques, such as wide azimuth towed streamers and multi-azimuth surveys, which give much clearer pictures of what is happening below the salt. These industry-leading methods are already delivering benefits in BP's oil fields in the Gulf of Mexico and in the Nile Delta offshore Egypt (Frontiers, April 2007).

Relatively new surveying methods are also showing promise, for example using electromagnetic (EM) surveys to complement seismic surveys in the search for oil and gas (Frontiers, April 2006). EM, and notably its new marine offshoot, controlled-source electromagnetics (CSEM), have particular advantages when it comes to mapping the location of fluids, with the potential to identify shallow geohazards. In the last five years, CSEM has become commercialised and is being used to confirm the presence of hydrocarbons in deep water environments. BP is currently working on ways to take it into shallow water environments, and is also evaluating new data processing and interpretation methods which could provide a valuable step change in the technology.

'As we move into new areas we also need to make advances in engineering technology to handle the more demanding environmental conditions,' explains Meggs. 'For example, in the Arctic, where BP is evaluating a prospect offshore Sakhalin Island, we will have to develop the capability to build offshore structures that can withstand moving ice packs in deep water - or find an alternative approach that dispenses with offshore platforms, such as processing the oil and gas on the seabed, below the ice hazard.

'We have already demonstrated that we can extend the envelope of current engineering know-how, for example in the Thunder Horse development in the Gulf of Mexico, which among its many engineering "firsts" includes deepwater steel catenary risers up to 600mm in diameter. These are the largest and strongest risers in the industry to date, capable of bringing high pressure, high temperature oil and gas from the seabed some 1900m below. It will be achievements of this kind that will enable the industry to go beyond current limits in materials and engineering design to support exploration and development in new parts of the world.'

Graphic of world gas reserves
Graphic of world gas reserves

Diversity of supply

The third route to the third trillion barrels is one with something of a twist in the tale, as in Meggs' view it is not only about oil. While there are known huge reserves of unconventional oil - most notably in tar sands and oil shales - and additional gas that can be recovered in the form of coal bed methane (Frontiers, April 2007) or from tight gas accumulations (see tight gas article in this issue of Frontiers), he believes that in the future many of the useful products currently obtained from oil and gas will come from other sources of carbon, significantly contributing toward the third trillion barrels.

'Carbon is very fungible, that is to say, almost any large scale source of carbon can be converted into a desired product by the application of technology,' he explains. 'This is already carried out in conversion processes, such as that for converting natural gas into clean liquid diesel fuel via syngas (Frontiers, August 2006). But there exists tremendous scope for improving carbon conversion technologies to provide us with more of the end products we need.

'As we encounter more concern about security of supply, conversion technologies will become ever more critical for two reasons. They will enable us to diversify the hydrocarbon resource base, for example using coal or biomass to produce fuels. And they will allow more localised energy production near to the centres of demand.'

Graphic of world coal reserves
Graphic of world coal reserves
He points to countries where localised energy production through carbon conversion could have a major impact, mainly through the conversion of large coal reserves. For example, the USA and China hold 27 per cent and almost 13 per cent respectively of the world's estimated coal reserves of 909 billion tonnes (about 5 trillion boe). China, he notes, is already 'on the case' and has made a national priority of reducing its dependence on imported energy by diversifying energy supply, with over 80 large projects under consideration and in construction to produce liquid fuels, methanol, dimethyl ether and other products from coal. Couple these avenues of production with CO2 capture and sequestration - which as a 'bonus' could be used for enhanced recovery of conventional oil reserves - and the fungibility of carbon begins to look even more attractive.

Even though around 90 per cent of the world's coal is either too deep or too thin to mine - and therefore not included in the proven world total above - this need not be a showstopper, says Meggs.

'There may be ways to extract the energy from a coal seam without mining it, leaving most of the carbon in the ground and delivering clean energy in the process,' he muses. 'For instance, if we could find a biological process for converting coal into methane underground, it could completely transform the energy business. Useable coal reserves could increase by a factor of ten.'

In May, BP announced the formation of a joint venture company with leading international mining group Rio Tinto, which as part of its operations will focus on the use of clean coal technology for power generation. Studies for several projects are under way, including a $1.5 billion coal-based power generation project at Kwinana in Western Australia that would be fully integrated with carbon capture and storage. The coal would be gasified to produce hydrogen - which would be used to fuel the 'clean' power station - and CO2, some four million tonnes of which would be permanently stored underground each year.

Fundamental shift

If diversity of supply and carbon fungibility are to feature prominently in the quest for the third trillion, additional skills will be needed to complement the more traditional oil industry disciplines of geosciences and engineering. Chemistry, and particularly chemical engineering and catalysis, will play an increasingly important role in converting known resources into useful products. Bioscience will do so too, although its role in energy production is only just now beginning to take shape, propelled by the upsurge of interest in biofuels (Frontiers, April 2007).

'The future, in my opinion, will be both chemical and biological, and also digital,' states Meggs. 'Technologies will begin to converge into the digital space, blurring the current distinctions between science and engineering and information technology. In 10-15 years from now, real-time data, supplemented by sophisticated modelling, will enable us to take that virtual walk inside our reservoirs.'

But his optimism is tempered by what he sees to be a need for a fundamental shift in approach if the energy industry is to make the most of its talent and technology. That shift, says Meggs, must come in the way the industry conducts its research and development (R&D).

'To date we have been successful as an industry in developing technology to meet the needs of increasing energy demand. But the energy world is now changing more rapidly - accelerating - and we are not set up to make the required advances in an effective way. For example, the oil and gas sector surprisingly spends less than any other industrial sector on R&D, amounting to only 0.3 per cent of its sales volume compared, say, with pharmaceuticals at around 15 per cent. We are also much slower to introduce and apply new technology. These factors must change if we are successfully to tackle the complexity and scale of the energy challenge we are facing.'

To keep pace with demand on the way to accessing the third trillion barrels, he believes collaboration is the key to co-ordinating R&D efforts and cutting out wasteful duplication. He calls for the creation of 'common technology roadmaps' - similar to that created by the semiconductor industry in the 1980s - to align the interests of energy industry players.

'We must have high level consensus on where we are trying to get to, supported by collaboration on fundamental research and backed up by demonstration projects if we are to advance technology in a more cohesive and efficient manner. BP has good experience of this with its collaboration partners in universities, other oil companies and with suppliers, but this thinking needs to be expanded.'

One encouraging collaboration example Meggs refers to is the recent establishment of the UK government-led Energy Technology Institute (ETI), designed to help public and private sectors to share experience and knowledge in developing new energy technologies. BP is to invest £5 million per year in the ETI - Meggs is a board member - and other companies, thus far including Shell, EDF Energy, EO.N UK, Rolls-Royce and Caterpillar, have also committed to fund the project. With the government contributing £500 million to the 50:50 partnership over the next ten years, the ETI will effectively double the investment in energy R&D in the UK when it is fully operational in 2008, targeted at promoting a step change toward secure, reliable and affordable low carbon energy technologies.

'The ETI represents only a small step, but in the right direction, to achieving greater cross-industry collaboration,' says Meggs.

'Looking ahead, the current differentiation we use when discussing conventional and unconventional sources of oil and gas, and diverse sources of fungible carbon, will tend to disappear and fuse into a unified energy supply,' he concludes. 'In 30 years or so, as we embark on using the third trillion barrels, the collaborative roadmap we set in place today will be seen as the basis for securing the fourth trillion of the future.'



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