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Pressure Systems Integrity Engineer - TSI

Pressure Systems Integrity Engineer - TSI

  • Location India - Pune
  • Travel required Up to 10% travel should be expected with this role
  • Job category Engineering Group
  • Relocation available This role is eligible for relocation within country
  • Job type Professionals
  • Job code RQ074200
  • Experience level Intermediate
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Job summary


Production & Operations

Job Family Group:

Engineering Group

Job Summary:

bp Technical Solutions India (TSI) centre in Pune, aims to build on bp’s existing engineering and technical strengths to deliver high quality services to its hydrocarbons and new energy businesses worldwide. TSI brings together diverse engineering capability to provide technical services across a range of areas including engineering, maintenance, optimization, data processes, projects and subsurface, to deliver safe, affordable and lower emission energy, while continuously innovating how we work.

About the role

The PSI Engineer is a technical role, responsible for the delivery of regional IM activities & continues reduction of mechanical integrity risk of our assets. The role should gain knowledge & historical perspective on particular asset systems in order to properly support their day to day & integrate with the asset squads.
Adherence to the bp Operating Management System (OMS) & safety leadership principles to build a purposeful, winning, & caring culture.

Job Description:

Discipline Related:

  • Support the pressure system discipline lead through the whole RBI life cycle
  • Developing, delivering, & implementing IM programs including inspection processes, fit for purpose assessments, risk-based assessments (RBA/IB), inspection & monitoring programs.
  • Perform Fitness-for-Service, Remaining Life Assessment, Risk Assessment, & other key engineering calculations in support of IM workflows.
  • Develop/Update Equipment Strategies & prepare statements of inspection requirements (SOIR) which align with RBI outputs & IM performance standards.
  • Collaborating closely with other subject areas through work development, investigating, advising, & making recommendations based on problems identified during assessment.
  • Thickness inspection management & analysis.
  • Corrosion management & analysis.
  • Inspection plan development/ optimization.
  • Integrity assessment/assurance activities like FFS, Corrosion Evaluations & Remaining Life Studies.
  • Degradation evaluations related to pressure equipment, heat exchangers, piping circuits, fired equipment, flares, aboveground storage tanks, &/or pressure relief devices.
  • Monitoring & surveillance of integrity parameters to ensure reliable operations.
  • Troubleshooting, root cause analysis, & integrity recommendation / anomalies stewardship.
  • Bad actor identification & analysis, RCA, to proactively reduce equipment downtime.
  • Data analytics, digital tools/ technologies & operationalize upgraded work practices through digital transformation.
  • Overall integrity effectiveness & management
  • Regional oversight & stewardship of integrity work product metrics for quality, effectiveness, & efficiency in achieving manufacturing site objectives.
  • Evergreening the RBI in collaboration with required fields for the particular asset (corrosion, chemistry, process, etc.).
  • Support the Anomaly Management Process for the assigned asset is performed in an efficient & timely manner.
  • Participate, perform Deferral Management Workflow as it relates to PSI related activities including inspection execution, fabric maintenance & anomaly management.
  • Participate, perform Fabric Maintenance process including external corrosion assessment & mitigation, work scope development, resource planning & prioritization.
  • Support / participate the execution of Region's Self Verification processes.

People & business related:

  • Provide visible safety leadership in accordance with bp safety leadership principles, lifesaving rules & process safety fundamentals to model desired safety behaviors
  • Record relevant learning in shared learning systems, incorporate into local activities, specifications/ practices/ procedures & raise high priority lessons
  • Support performance management through implementation, measurement, & analysis of relevant KPI’s to drive continuous improvement

What you will need to be successful

Must have education requirements:

BSc or BEng (UK), BSc (US), or international equivalent in an engineering field

Must have certifications:

Working towards Professional accreditation in either Professional Engineer or Chartered Engineer

Preferred education/certifications:

BSc or BEng (UK), BSc (US), or international equivalent in an engineering field around materials, corrosion, mechanical, chemical engineering

Min. yrs of relevant experience:

7-10 yrs of relevant technical field experience in PSI

Must have experiences/skills (To be hired with):

  • Deep subject area expertise on NDE, inspection methods, coverage requirements, inspection frequency, inspection effectiveness, data analysis, & inspection management processes, tools, & metrics.
  • Experienced with RBI technology, fitness for service assessments & failure investigation techniques, Anomaly Management & Fabric Maintenance.
  • Knowledge of corrosion mitigation & current with all mechanical integrity assessment techniques.
  • Certification or in-depth knowledge with relevant inspection codes & standards API 510, 570, 653, 579, 580, ASME VIII, B31, PCC-2, ANST, PCN & ANSI.
  • Proven ability in practical application of company & industry engineering s standards & practices for P&O mechanical equipment
  • Relevant field experience with PSI engineering for O&G processing facilities.
  • Field experience & technical understanding of engineering, maintenance, reliability, & operation of O&G facilities.
  • Deep understanding of the principles & procedures pertaining to risk management & plant reliability
  • People leadership, teamwork, communication skills & an ability to network & influence across organizational boundaries.
  • Fluent in English, written & oral.
  • Familiar with process design, process safety, & operating conditions of typical O&G units
  • Individual must be highly motivated & a self-starter

Good to have experiences/skills:

  • Working knowledge in key sections of ASME Sec Div. 1/2, ASME Sec V, ASME Sec IX, ASME Sec Il, ASME B31.3/ B31.1/B31.4/ B31.8, ASME PCC-2
  • Preparing risk based inspection strategies, work scopes & welding/ major repairs plans.
  • Certification &/or knowledge NACE Senior Corrosion Technologist, BSI ISO standards, AWS/ CSWIP/ ASNT NDT Techniques
  • UKAS accreditation
  • Full cycle risk-based inspection implementation experience, including data collection (coordinating inputs from Process/ Operations/ Engineering/ Maintenance), damage mechanism evaluation, consequence evaluation, risk threshold identification & mitigation ruleset development
  • Background in mechanical design, selection, fabrication & quality assurance of pressure equipment, heat exchangers, piping systems, valves, & pressure relief devices
  • Advanced knowledge of working with Agile principles & tools


You will work with

  • Regional IM & Production Teams
  • Regional Inspection execution squads & contractors
  • bp TSI Maintenance teams
  • External Vendors
  • External & Internal Audit & Safety partners

Shift support            India / UK shift 

% travel requirements    up to10%


Travel Requirement

Up to 10% travel should be expected with this role

Relocation Assistance:

This role is eligible for relocation within country

Remote Type:

This position is not available for remote working


Advanced & Robotics Inspection Technologies, Advanced & Robotics Inspection Technologies, Agility core practices, Analytical Thinking, Commercial acumen, Communication, Corrosion Management, Corrosion modelling, Creativity and Innovation, Data Management, Degradation monitoring, Degradation threat assessment, Digital fluency, Engineering Failure Analysis, Equipment preservation and protection, Erosion modelling, External degradation barrier selection, External degradation threats, Incident investigation and learning, Internal degradation barrier selection, Materials and corrosion design philosophy, Materials and weld performance limits, Materials manufacturing methods, Materials Non-Destructive Evaluation (NDE), Materials of construction {+ 10 more}

Legal Disclaimer:

We are an equal opportunity employer and value diversity at our company.  We do not discriminate on the basis of race, religion, color, national origin, sex, gender, gender expression, sexual orientation, age, marital status, socioeconomic status, neurodiversity/neurocognitive functioning, veteran status or disability status. Individuals with disabilities may request a reasonable accommodation related to bp’s recruiting process (e.g., accessing the job application, completing required assessments, participating in telephone screenings or interviews, etc.).  If you would like to request an accommodation related to the recruitment process, please contact us to request accommodations.

If you are selected for a position and depending upon your role, your employment may be contingent upon adherence to local policy.  This may include pre-placement drug screening, medical review of physical fitness for the role, and background checks.

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